Milling machines used in production allow you to carry out work, the material for which are different types steel, plastic, cast iron. These machines are indispensable when dealing with material that is difficult to process.
For milling machines, various milling cutters are used. They can be cylindrical, end, shaped, end, etc.
Designed in such a way that it is possible to use the most comfortable position of the three provided during the work with metal:
– horizontal;
– vertical;
- universal (combines two positions).
Purpose of milling machines with a horizontal position
The main purpose of machines of this type is the processing of plastic, steel, cast iron surfaces. The material processing itself is divided into three types:
– finishing processing;
– semi-finishing;
- rough processing.
Thanks to the use of these devices, it becomes possible to give the holes of the parts the desired shape, as well as perform other operations with them, such as countersinking, drilling, boring. This is a rather responsible activity, especially when it is aimed at processing objects that are launched not only into single or small-scale production, but also into mass production.
When it is necessary to carry out milling of strips, levers, covers, relatively simple body parts, or to obtain a complex contour, milling machines with a horizontal position are used.
Parameters of milling machines with horizontal position
The design provides that the axis of the spindle of a horizontal milling machine is in a horizontal position. The mandrel of the cutter and the entire structure as a whole can be made more durable due to the presence of a special trunk with a suspension in the machine. Such elements are included in the design in order to be able to work with various types of cutters.
It happens that during the operation of the machine various static and dynamic deformations are observed. This is inconvenient when the object needs to be processed with the highest quality. For this reason, for this type of machine tool, the bed is a structure that looks similar to a box, which has developed ribs. This not only solves the problem of deformation, but also gives the machine rigidity, which contributes to efficient and full-fledged work.
Horizontal milling machines have separate drives for the main feed movement. This allows not only to increase the speed of movement of the table, but also to switch the feed speed with just one handle.
The size of this type of machine corresponds to the size of the table surface
The work of domestic production is unthinkable without the use of horizontal milling machines. Even in Soviet times, they were equipped with all factories involved in the processing of metal, plastic, cast iron objects. At present, new machines have been created on the basis of those designs.
PURPOSE:
KHL series horizontal machining center is widely used in mold making, military, aircraft, automobile, machine building and other industries for processing various body parts. Horizontal machining centers are capable of processing a part from four sides in one setup.
Basic operations: milling, boring, drilling, reaming, countersinking, threading.
DISTINCTIVE FEATURES:
- In the design of horizontal machining centers, the latest technology, which allow to achieve high accuracy, processing speed, structural rigidity.
- The spindle is located in the center of the column, which ensures optimal symmetry and load ratio in all axes.
- At the request of the customer, various executions of the spindle drive are possible: ZF-reducer, belt drive and direct drive.
- The FANUC CNC system is the most widespread system in the world. It is one of the most stable It excels in quality control and production precision, and is ideal for managing the processing of a variety of complex tasks. It is easy to find operators, service throughout Russia, spare parts are available in warehouses.
- Ball screws are used only with internal oil cooling. Thermal stabilization sensors are installed, due to which high accuracy rates are achieved.
- Japanese components are used on the machines: HIWIN roller guides (Taiwan), DAIKIN hydraulics, ZF spindle motor (Germany).
DESIGN FEATURES:
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column structure Frame structure with two columns. |
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Machine design Compact design with high rigidity, optimized layout. |
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bed The basis of the machine is made of a solid T-shaped bed of high strength and precision. |
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Guides On the axes X, Y, Z, roller guides HIWIN (Taiwan) of a reinforced design are installed. |
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Spindle Spindle equipped modern technology thermal compensation, which increases the accuracy of the machine. |
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Feed mechanism For all axes, high-precision ball screws with NSK-Japan bearings are used.
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Horizontal milling machining centers CNC machines from HAAS allow you to successfully solve a variety of tasks, providing high performance at an affordable price. On machines, it is easy to organize multilateral processing of large parts in one setup, thus obtaining complex high-precision products at minimal cost. Another advantage of a horizontal milling machine is the effective evacuation of chips from the cutting zone.
On machines with automatic pallet change, processing can be carried out continuously, no need to stop the machine to remove finished parts and install new blanks.
All horizontal milling machines and machining centers
* Prices for machines are indicated without VAT, including delivery to the buyer's factory, including installation supervision
Classification of supplied horizontal milling machines
HAAS CNC horizontal milling machines supplied by Abamet can be divided into the following main types.
With automatic pallet change
This group includes machines EC-400, EC-400PP and EC-500. The work pallet can be indexed in 1° steps (basic) or work as a full 4th axis (option). The EC-400PP horizontal milling machine has a 6-pallet changer. A pallet that is not located in the working area of the machine can also be rotated for the convenience of the operator.
Without built-in pallet changer
This group includes large-sized machines EC-1600 and EC-1600ZT. The EC-1600ZT CNC horizontal milling machine has a 203mm longer Z travel. The maximum allowable weight on the desktop is 4536 kg. Optionally available is a rotary faceplate integrated into the desktop (4th axis) with a diameter of 762 mm, which significantly expands the capabilities of the machine when processing large parts from different sides.
The main advantages of CNC horizontal milling machines
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, processed in 1 setup from 5 sides, which guarantees high accuracy. Robust and proven design with the necessary stiffening ribs. Cast iron provides high damping capacity. |
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The design, which has been perfected by HAAS for over 30 years, guarantees accurate positioning and trouble-free operation for years to come. The design is based on a high-precision worm gear. |
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HAAS offers fast and reliable side-mounted automatic tool changers. All devices are completely manufactured in the HAAS factory. Changers are available for 24, 40 and 70 tools. |
What does Abamet offer and how to place an order
We offer a comprehensive approach to the supply of equipment: technological study of the request, selection necessary equipment, cutting tools, tool and technological equipment. We provide high-quality and efficient maintenance of machine tools by certified engineers.
To make a request, please contact us at the contact number 8-800-333-0-222 (free number for calls from Russia) or send a request with terms of reference on the email [email protected] website. You can also make a request using the forms feedback on our website or by contacting representative office of the company "Abamet" your region.
| Options | Horizontal milling machines and CNC machining centers | ||||
|---|---|---|---|---|---|
| EC-400 | EC-1600 | EC-1600ZT | EC-1600ZT-5AX | ||
| Max. travel along the X axis, mm | 559 | 1626 | 1626 | 1626 | |
| Max. movement along the Y axis, mm | 635 | 1270 | 1270 | 1270 | |
| Max. movement along the Z axis, mm | 559 | 813 | 1016 | 1016 | |
| Max. movement along the B axis, deg | 360 | 360* | 360* | ±30 | |
| Max. movement along the A axis, deg | – | – | – | 360 | |
| Pallet/table length, mm | 400 | 1626 | 1626 | 1626 | |
| Pallet/table width, mm | 400 | 914 | 914 | 813 | |
| B-axis faceplate diameter, mm | – | 762* | 762* | 762 | |
| Axis faceplate diameter, mm | – | – | – | 310 | |
| 453,6 | 4536 | 4536 | 4536 | ||
| Number of interchangeable pallets, pcs | 2 | – | – | – | |
| Pallet change time, sec | 8 | – | – | – | |
| Width of T-slots, mm | – | 16 | 16 | 16 | |
| The distance between T-slots, mm | – | 125 | 125 | 145 | |
| Spindle taper size | 40 | 50 | 50 | 50 | |
| Maximum spindle speed, rpm | 8100 | 7500 | 7500 | 7500 | |
| Max. spindle power, kW | 22,4 | 22,4 | 22,4 | 22,4 | |
| Max. torque, kN | 122 | 460 | 460 | 460 | |
| Max. axial force, kN | 15 | 35,6 | 35,6 | 35,6 | |
| Max. idle feed rate, m/min | 35,6 | 15,2 | 15,2 | 15,2 | |
| Max. working feeds along the axes, m/min | 21,2 | 12,7 | 12,7 | 12,7 | |
| Number of positions in the automatic tool changer, pcs | 30/50*/100* | 30+1 | 30+1 | 30+1 | |
| Max. tool diameter (when neighboring positions are occupied), mm | 64 | 102 | 102 | 102 | |
| Max. tool weight, kg | 5,4 | 13,6 | 13,6 | 13,6 | |
| Tool change time (average), sec | 2,8 | 10,3 | 10,3 | 10,3 | |
| Positioning accuracy, mm | ±0.0050 | ±0.0076 | ±0.0076 | ±0.0076 | |
| Repeatability, mm | ±0.0025 | ±0.0051 | ±0.0051 | ±0.0051 | |
| Coolant tank volume, l | 360 | 360 | 360 | 360 | |
| Machine weight, kg | 10000 | 13640 | 15900 | 16200 | |
| * option | |||||
In most branches of engineering, modern conditions a whole range of metalworking operations is performed - drilling, milling, boring.
Heavy engineering most often involves the work of large-sized massive products produced by single copies and serial batches.
Parts of large dimensions are widely used in the automotive, aviation, space industry, shipbuilding, energy, as well as in manufacturing building materials, fittings, elements of various units. But the demand for products manufactured using milling machines is not limited to the listed areas.
Today, CNC horizontal milling machines are used to manufacture large parts. Buy equipment of this type in Moscow at best price, as well as ordering delivery to any regions of Russia, you can contact DEG.
Design features of horizontal machines
The layout of equipment with a horizontal position involves the placement in a single horizontal plane of both the desktop and the headstock.
This design provides optimal rigidity of the machine elements connection, which has a positive effect on the quality of the entire range of operations associated with roughing and finishing of massive large-sized products. The movement of the desktop is responsible for moving the workpiece along the X and Y axes, and the headstock moves the workpiece along the Z axis. Often, machines of this type have a rotary desktop that allows you to process a fixed workpiece from four sides.
In order to reduce the processing cycle and optimize production process horizontal milling machines can be equipped with automated system pallet changes, the number of which is two or more.
This principle of operation reduces total time cycle on the workpiece installation operation, because overall and heavy parts significantly complicate and prolong the production process.
Horizontal type milling centers are equipped with a more powerful drive than similar devices of vertical design.
They also feature a more functional and varied tool magazine, thanks to which the machine can perform wide range technological operations without readjustment.
The list of functions of such devices includes drilling, milling, facing, cutting of various types of external and internal threads, countersinking and reaming of holes.
DEG Group supplies horizontal milling machines to the well-known South Korean company DMC for Russian market and to the CIS countries, providing excellent prices and excellent product quality, as well as providing profitable services commissioning and post-warranty maintenance of metalworking devices.
Managers will help you choose equipment for any requirements and organize fast delivery order.
Our range of milling machines is presented in the Milling machines section.
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