Instructions for labor protection of a hand-forged blacksmith. Working instruction for a hand-forged blacksmith (5th category). General labor protection requirements

12.11.2019

This instruction on labor protection is designed specifically for the blacksmith

1. GENERAL REQUIREMENTS FOR LABOR PROTECTION

1.1. To independent work metal forging is allowed for persons over 18 years of age who have the appropriate qualifications, who have received introductory and primary workplace safety briefings and training in safe working methods.
1.2. A blacksmith who has not passed a timely re-instruction on labor protection (at least 1 time in 3 months) and an annual test of knowledge on labor safety should not start work.
1.3. When applying for a job, a blacksmith must undergo a preliminary medical examination, and in the future periodic medical examinations.
1.4. The blacksmith is obliged to comply with the Internal Labor Regulations established at the enterprise.
1.5. The working time of a blacksmith should not exceed 40 hours per week. The duration of daily work (shift) is determined by the internal labor regulations or the shift schedule.
1.6. The most dangerous and harmful production factors acting on the blacksmith in the process of work are:
- equipment, tools and fixtures (faulty equipment, tools and fixtures, lack of protective and protective equipment can lead to injury);
- gases (carbon monoxide, sulfur dioxide, nitrogen dioxide can cause poisoning);
- red-hot metal (hot fragments of metal that get on the body cause burns);
- excess heat (heat from heated and molten metal causes overheating of the body and can cause heat stroke);
— elevated level noise.
1.7. It is forbidden to use tools, fixtures, equipment, with which the blacksmith is not trained and instructed.
1.8. The blacksmith must work in special clothing, special footwear and, if necessary, use other personal protective equipment.
1.9. In accordance with the Model industry regulations free issuance of special clothing, special footwear and other personal protective equipment, the blacksmith is given:
- cotton suit with flame retardant impregnation;
- leather boots with a smooth top and a metal toe;
- tarpaulin mittens;
- goggles.
1.10. The blacksmith must follow the rules fire safety know how to use fire extinguishers.
1.11. A blacksmith during work must be attentive, not be distracted by extraneous matters and conversations.
1.12. The blacksmith must notify his/her immediate supervisor of noticed violations of labor protection requirements at his workplace, as well as malfunctions of equipment, devices, tools and personal protective equipment and not start work until these violations and malfunctions are eliminated.
1.13. The blacksmith must observe the rules of personal hygiene. Wash hands with soap and water before eating and smoking. For drinking, use carbonated salted water (with a content of up to 5 g table salt per 1 liter of water) at the rate of 3-5 liters of water per employee per shift.

2. HEALTH REQUIREMENTS BEFORE STARTING WORK

2.1. Put on personal protective equipment, fasten the cuffs of the suit sleeves.
2.2. Review and prepare your workplace, remove all unnecessary items without cluttering the aisles.
2.3. Check the availability and serviceability of equipment, fixtures, as well as the serviceability of the working tool:
- the strikers of sledgehammers and hammers should have a slightly convex, without potholes and cracks, a sloping and unbroken surface, without hardening;
- the handles of sledgehammers and hammers must be oval in shape and made of hard and viscous wood, planted tightly, strictly perpendicular to the longitudinal axis of the tool and wedged with pointed metal wedges;
- tongs for holding processed forgings must be made of mild steel that does not accept hardening;
- chisels, crimps, trowels, beards and other impact-receiving tools should not have cracks, oblique, knocked backs and work hardening;
- the anvil is checked by hammer blows, while the sound should be sonorous and clear;
- the working surface of the anvil must be horizontal.
2.4. Use only serviceable tools and fixtures and on serviceable equipment.
2.5. Eliminate the identified malfunctions of the tool yourself, if it is impossible to do this, postpone it for culling.
2.6. Check the availability of fire extinguishing equipment at the workplace and, if there are none, inform your immediate supervisor about it.
2.7. Lower the folding shields of the umbrella and light the forge. Turn on local suction and general ventilation. After the coal flares up, raise the shields and strengthen them.
2.8. Preheat the blacksmith's tool (pliers, trowels, etc.).
2.9. Heat the hammer heads with a piece of hot metal by pressing it between the top and bottom heads.
2.10. Pump the hammer head by slowly setting it in motion (in steam and steam-air hammers with open purge valves).
2.11. Check the operation of the equipment and the interaction of all its mechanisms at idle, the serviceability of the guards (blocking), safety, starting and braking devices and electrical equipment.
2.12. When servicing the gas forge, follow the operating rules, observing the following requirements:
- when igniting the forge, first bring the lit torch to the mouth of the burner, and then slowly supply gas, after ignition, also slowly supply air;
- when the furnace stops, first shut off the gas supply to the burner, and then the air.
2.13. If there are lifting mechanisms, make sure that they are in full working order and check for the presence of stencils on them indicating the registration number, carrying capacity, date of the subsequent test (check), and on removable lifting devices - the presence of tags certifying their carrying capacity (mass of the load being lifted).
2.14. Check that there is clean water in the tool cooling tank.

3. HEALTH REQUIREMENTS DURING WORK

3.1. Perform work on forging or cutting metal in goggles.
3.2. When forge welding, when the workpieces are heated to a white heat, use glasses with blue or smoky glasses.
3.3. Before forging, clean the heated metal from scale with a metal brush or scraper.
3.4. Take blanks only with tongs. Remember that the cooling workpiece and the cold one have the same color.
3.5. Choose pliers for holding processed forgings in size so that when gripping forgings, the gap between the handles of the pliers is at least 45 mm. The shape of the jaws of the pliers must correspond to the profile of the forging being processed.
3.6. To firmly hold the workpieces to be processed, put on clamping rings (spandyrs) on the handles of the tongs. Excessively heated hand tools should be periodically cooled in a tank of water.
3.7. Remember that forgings cooled below 800 °C have a cherry-red color and cannot be forged.
3.8. Place hot forgings and metal stumps away from the workplace in iron boxes. It is forbidden to accumulate them at the workplace.
3.9. When processing heavy forgings, use special lifting mechanisms.
3.10. When pulling heavy workpieces out of the furnace (hearth), do not balance the lever with the weight of your body.
3.11. Know that it is impossible to put random linings under the workpiece instead of the special ones provided for by the technology.
3.12. When applying the tool to the forging and changing its position, warn the assistant about this. To show the place of impact, use a hammer. Do not allow a helper to stand against you. Always stand on the left yourself, so that a sledgehammer that accidentally breaks off cannot strike.
3.13. During operation, periodically heat up the blacksmith's tools (pliers, trowels, barbs, crimps, etc.).
3.14. When working on the anvil, hold the handle of the tool to your side so that there is no recoil from blows to the stomach or chest.
3.15. Repair of removed car frames should be carried out after their installation on special stands. It is forbidden to repair frames mounted on ribs without secure fastening or hung on lifting mechanisms. Car frames should be moved and turned over only with the help of lifting mechanisms.
3.16. Put the workpiece only in the middle of the anvil, and so that the workpiece fits snugly against the anvil.
3.17. When cutting metal, install an ax or a blacksmith's chisel strictly vertically, and install portable shields in the direction where the chopped pieces of metal can fly off.
3.18. Make the first blows during forging and the last blows during felling weak. Before the last blow during cutting, turn the forging 180 ° and place the notched place on the edge of the anvil.
3.19. When feeding forgings from the forge to the anvil, do not throw them.
3.20. The assistant should execute the “hit” command only when the blacksmith gives it. To strike in exact accordance with the command and only in the place indicated by the blacksmith. If the command is not clear, stop work immediately. Work must be stopped at the command "stop", no matter who it comes from.
3.21. While working with a sledgehammer, make sure that there are no people nearby.
3.22. At the beginning of forging, first put the hammer head on the forging at a low speed to ensure full contact of the forging with the surface of the lower head.
3.23. When upsetting or leveling the oblique ends of the workpiece, position it so that the slope is only to the right or left, and not towards or away from you.
3.24. When carrying out maintenance and repair work, stop the hammer (press), turn off the drive (turn off the valve for supplying steam, air), fix the start lever (pedal), the hammer head (press crosshead), lower it to its lowest position or onto a special stand. Do the same for breaks.
3.25. The bending of the strip material or the manufacture of the spring ears is carried out on special stands equipped with clamping screws for fixing the strip.
3.26. Cut off only heated leaf springs.
3.27. Alignment of the springs is carried out on a special installation, which must have a limit switch for reversing the electric motor.
3.28. Manual straightening of springs, as an exception, should be carried out in a specially designated area using necessary equipment and protective devices.
3.29. Leaves of springs, springs and podsressniks should be laid on racks in a horizontal position.
3.30. Do not hold the spring leaf with your hands while moving it in the straightening machine.
3.31. When working on a grinding machine, stand on the side, and not against the rotating abrasive wheel, while wearing a protective screen or glasses. The gap between the handpiece and the abrasive wheel should not exceed 3 mm.
3.32. The blacksmith is prohibited from:
- stand against the cut off end of the forging;
- to chop (break) metal in a cold state under a hammer;
- forge metal on a wet or oily anvil;
- install the workpiece under the edge of the hammer head; allow idle blows of the upper striker of the hammer against the lower one;
- insert a hand into the stroke zone of the striker and put the forging with your hands;
- to allow the billet to tilt during forging (draft) towards itself or away from itself;
— carry out inspection, cleaning, lubrication, descaling, on the equipment turned on;
- take blanks and parts with your hands without proper tools;
- put vertically, leaning against a wall or equipment, long parts (springs, spring pads, leaf springs, shafts, etc.);
- work on a machine for straightening springs that does not have a limit switch for reversing the electric motor.

4. REQUIREMENTS FOR LABOR PROTECTION IN EMERGENCY SITUATIONS

4.1. The blacksmith must immediately inform the employer about each accident, and provide the victim with first aid, if necessary, call an ambulance team by phone 103, and help deliver the victim to the nearest medical facility.
4.2. In the event of a fire, immediately inform the employer, call the fire brigade by calling 101 and take measures to eliminate the source of ignition.

5. HEALTH REQUIREMENTS ON COMPLETION OF WORK

5.1. Extinguish the forge, turn off the hammer and ventilation.
5.2. Remove the finished parts to the designated place, put the blanks on racks or in boxes.
5.3. Tidy up the workplace, clean the strikers, the anvil, adjacent areas of the floor from scraps, stumps, scale, dirt.
5.4. Clean the working tools and fixtures with a rag and put them in the place provided for them. Return defective tool for repair.
5.5. Remove personal protective equipment and put away in the place intended for them.
5.6. Wash hands and face with soap and take a shower.
5.7. Notify your immediate supervisor of any deficiencies found during work.

Approved
Federal Road
department
Ministry of Transport
Russian Federation
March 24, 1994

Agreed
Central Committee
workers union
road transport
and road management
January 1994

STANDARD INSTRUCTIONS
ON LABOR SAFETY FOR THE BLACKsmith OF HAND FORGING

TOI R-218-38-94

General requirements security

1. Persons at least 18 years of age, recognized as fit for this work, are allowed to work as a hand-forged blacksmith. medical commission who have undergone special training in safe methods and techniques for the production of work and who have a qualification certificate.

2. A hand-forged blacksmith entering work is allowed to work only after he has passed an introductory briefing on labor safety, environmental requirements and an initial briefing at the workplace, which must be recorded in the relevant journals with the obligatory signature of the instructed and instructing.

3. Periodic check blacksmith's knowledge of manual forging on labor safety should be carried out once every 12 months.

4. A hand-forged blacksmith must be re-instructed at least once every 3 months.

5. When changing safety requirements or working conditions (change technological process, replacement of equipment, fixtures and tools, changes in other factors affecting labor safety), in case of violation of labor safety requirements that led or may lead to injury, accident or fire, as well as during breaks in work for more than 30 calendar days a hand-forged blacksmith must undergo an unscheduled briefing. When registering an unscheduled briefing, the reason for its conduct is indicated.

6. A hand-forged blacksmith must:

Follow the rules of the internal labor schedule and the daily instructions of the master (foreman);
- remember personal responsibility for compliance with safety requirements in the course of work and for the safety of workmates;
- use the issued overalls, special footwear and other personal protective equipment;
- do not allow the presence of unauthorized persons at the workplace;
- perform only the work for which he has been instructed and approved by the foreman (foreman);
- do not comply with orders if they contradict the rules and requirements for labor protection;
- provide first aid to the victim at work, take measures to eliminate violations of safety requirements;
- immediately inform the master (foreman) about violations and cases of injuries.

Safety requirements before starting work

7. Before starting work, a blacksmith of hand forging should:

Put on and carefully tuck in overalls, prepare other special personal protective equipment. The jacket should cover the waist part of the trousers, and the trousers - the upper part of the boots; boots should be with a smooth top and a metal toe. Do not work without gloves, an apron and a headgear;
- check the serviceability of the equipment (anvils, heating devices, air ducts, etc.), take measures to eliminate the noticed shortcomings. The anvil must be securely mounted on a wooden stand, reinforced with an iron hoop, and stand steadily with its working surface (platband) in a horizontal position;
- arrange the tools in the workplace with maximum ease of use, avoiding the presence of unnecessary items in the work area;
- install the shields required during operation (on the side of the aisles and in other places) to protect others from possible damage by flying scale or metal particles, as well as shields from the harmful thermal effects of heating devices;
- check the presence of clean water in the tool cooling tank;
- clean the working surface of the anvil from scale, oil, water or other possible contaminants, wipe wet or oily tools with a rag (rag);
- check the condition of general and local lighting, inform the master if any shortcomings are found;
- check the serviceability and efficiency of local exhaust ventilation.

8. When servicing a gas hearth, receive a safety briefing as provided for by the rules for operating a gas hearth, observing the following general rules:

To avoid an explosion, do not check the presence of gas in the atmosphere (furnace) by fire; do not smoke when lighting the forge;
- when igniting the forge, first bring the lit torch to the mouth of the burner, and then slowly supply gas, after igniting the gas, also slowly supply air;
- when stopping the furnace, first shut off the gas supply to the burner, and then the air.

9. When lighting an open hearth, first lower the shields (folding) of the umbrella, light the forge, turn on local suction and general ventilation. When the coal flares up, raise the shields of the umbrella and securely fasten them in the non-working position.

10. Keep the floor at the workplace smooth and dry (non-slip), clean it in a timely manner and do not clutter it with workpieces, waste and other items.

11. If there are lifting mechanisms at the workplace, make sure that they are in full working order and check for the presence on these devices of a stencil indicating the registration number, load capacity, date of subsequent testing (inspection), and on removable load gripping devices for the presence of tags certifying their carrying capacity and suitability for operation .
The lifting capacity of the slings must correspond to the mass of the load being lifted.

Chains should not have visible defects (cracks, captivity, elongation of links, wear of more than 10% of the diameter of the original metal, etc.).

Hooks, tongs, clamps and other lifting devices must not have visible cracks, captivity, broken threads of the threads of the connecting bolts and nuts to them, as well as other defects.

Rope slings must be without knots and loops and periodically discarded depending on the design of the rope and the number of wire breaks in the length of one step of the rope lay.

Safety requirements during work

12. During operation, be sure to wear safety glasses with safety glasses or protective screens (masks).

When processing forgings heated to white heat, be sure to use glasses with a light filter.

13. For protection from harmful effects thermal radiation, it is correct to use the available protective equipment of heating devices, turn them on in time and monitor their proper operation.

14. Observe the temperature interval for forging blanks, established by the technological documentation. Forging burnt or cooled below 800 degrees. With metal is prohibited, as it can cause accidents.

15. Before use, preheat tools that are subject to impact, and cool tools that have become very hot during operation in a tank of clean water and then dry.

16. Remove scale and stumps from the anvil by special means- brushes or scrapers. It is allowed to use a blower to remove scale from the anvil only when the scale is collected in a special container through a sealed air duct.

17. Place the workpiece on the anvil so that it fits snugly against it (check this by lightly hitting the workpiece with a hammer).

18. To lift and move manually short and heavy workpieces to the anvil, use self-clamping (blank) tongs with divorced pincers. These operations should be carried out only by two people, the feed to the anvil should be carried out at the command of the senior.

19. When striking, hold the handles of the instrument only to the side of you, and not in front of you, so that there is no "recoil" from blows to the stomach or chest. Choose pliers for holding forgings in size so that when gripping forgings, the gap between the handles of the pliers is at least 45 mm.

20. Apply blows only to the place of forging, avoid hitting tongs, tool handles, etc.

21. Do not allow idle blows with a sledgehammer on the anvil; the end of forging is to be carried out at the “stop” command, and not by removing the forging from the anvil. The assistant should execute the command "hit" only when it is given by the blacksmith. The command "stop" must be carried out immediately, no matter who it comes from.

22. Apply any tool to the forging or change its position only after warning the assistant.

23. When cutting metal, set the ax or blacksmith's chisel strictly vertically (at the initial moment).

24. Put the workpiece only in the middle of the anvil and, moreover, so that it fits snugly against it.

25. Make the first blows during forging and the last blows during felling weak. Before the last blow when cutting, turn the forging 180 degrees. and put the notched place on the edge of the anvil.

26. Before applying the first blow with a sledgehammer, make sure that no one will be hit by it when swinging. Blows inflict directly with all strikers.

27. When driving wedges into the handles of sledgehammers and hammers, hold the wedge with tongs, not with your hand.

28. When repairing chains, making hooks and rings for them, use certified material.

29. Be at a safe distance from the lifted load (in case it falls).

30. Do not take used tools with unprotected hands and do not touch metal (blanks, forgings, stumps) without first checking its temperature.

31. Do not feed blanks from the furnace to the anvil or move blanks (forgings) from place to place by throwing, as this leads to injury.

32. Place blanks, waste, forgings in containers, on racks and in stacks, without violating the established loading norms and dimensions of passages and driveways.

33. Lifting and moving weights manually for 1 person:

for men over 18 years old - up to 50 kg, if this work is of a non-permanent nature, but not more than 7000 kg per shift.

Safety requirements in emergency situations

34. The blacksmith must immediately inform the administration of the enterprise about every accident that he witnessed, and provide the victim with first aid, call a doctor or help deliver the victim to a health center or the nearest medical facility.

If an accident happened to the blacksmith himself, he should, if possible, go to the health center, report the incident to the administration of the enterprise or ask someone around to do it.

Safety requirements at the end of work

35. Stop the operation of heating devices and equipment by turning them off in the prescribed manner.

36. Turn off ventilation.

37. Tidy up the workplace by placing waste and forgings in the designated places, cleaning the anvil and adjacent areas of the floor from scale.

38. Wipe the working tools with a rag (rag) and place them neatly in the designated places on racks, racks, and cabinets.

39. Remove, clean and put in designated places overalls and other personal protective equipment.

40. Take a shower with soap.

41. Timely give overalls and other personal protective equipment for washing (repair) or replace them with new ones.

42. Report all noticed malfunctions and possible violations of labor protection to the foreman (foreman).

Standard instruction on labor protection for a hand-forged blacksmith

TOI R-218-38-94

Approved

Federal Highway Department

General safety requirements

1. Persons at least 18 years of age who are recognized as fit for this work by a medical commission, who have undergone special training in safe methods and techniques for the production of work, and who have a qualification certificate, are allowed to work as a hand-forged blacksmith.

3. Periodic testing of the knowledge of a hand-forged blacksmith on labor safety should be carried out once every 12 months.

4. A hand-forged blacksmith must be re-instructed at least once every 3 months.

5. When changing safety requirements or working conditions (changing the technological process, replacing equipment, fixtures and tools, changing other factors affecting labor safety), in case of violation of labor safety requirements that have led or may lead to injury, accident or fire, and also, during breaks in work for more than 30 calendar days, a hand-forged blacksmith must undergo an unscheduled briefing. When registering an unscheduled briefing, the reason for its conduct is indicated.

6. A hand-forged blacksmith must:

Follow the rules of the internal labor schedule and the daily instructions of the master (foreman);

Remember personal responsibility for compliance with safety requirements in the course of work and for the safety of workmates;

Use the issued overalls, special footwear and other personal protective equipment;

Do not allow unauthorized persons to be present at the workplace;

Perform only the work for which he has been instructed and approved by the foreman (foreman);

Do not comply with orders: if they contradict the rules and requirements for labor protection;

Provide first aid to the injured at work, take measures to eliminate violations of safety requirements;

Immediately inform the master (foreman) about violations and cases of injuries.

Safety requirements before starting work

7. Before starting work, a blacksmith of hand forging should:

Put on and carefully tuck in overalls, prepare other special personal protective equipment. The jacket should cover the waist part of the trousers, and the trousers the upper part of the boots; boots should be with a smooth top and a metal toe. Do not work without gloves, an apron and a headgear;

Check the serviceability of the equipment (anvils, heating devices, air ducts, etc.), take measures to eliminate the observed shortcomings. The anvil must be securely mounted on a wooden stand reinforced with an iron hoop and stand steadily with its working surface (platband) in a horizontal position;

Arrange tools in the workplace with maximum ease of use, avoiding the presence of unnecessary items in the work area;

Install the shields required during operation (on the side of the aisles and in other places) to protect others from possible damage by flying scale or metal particles, as well as shields from the harmful thermal effects of heating devices;

Check the presence of clean water in the tool cooling tank;

Clean the working surface of the anvil from scale, oil, water or other possible contaminants, wipe wet or oily tools with a rag (rag);

Check the condition of general and local lighting, if any shortcomings are found, inform the master;

Check the serviceability and efficiency of the local exhaust ventilation.

8. When servicing a gas hearth, receive a safety briefing as provided for by the rules for operating a gas hearth, observing the following general rules:

To avoid an explosion, do not check the presence of gas in the atmosphere (furnace) by fire; do not smoke when lighting the forge;

When igniting the forge, first bring the lit torch to the mouth of the burner, and then slowly supply gas, after igniting the gas, also slowly supply air;

When stopping the furnace, first shut off the gas supply to the burner, and then the air.

10. Keep the floor at the workplace smooth and dry (not slippery), clean it in a timely manner and do not clutter it with workpieces, waste and other items.

The lifting capacity of the slings must correspond to the mass of the load being lifted.

Chains should not have visible defects (cracks, captivity, elongation of links, wear of more than 10% of the diameter of the original metal, etc.).

Hooks, tongs, clamps and other lifting devices must not have visible cracks, captivity, broken threads of the threads of the connecting bolts and nuts to them, as well as other defects.

Rope slings must be without knots and loops and periodically discarded depending on the design of the rope and the number of wire breaks in the length of one step of the rope lay.

Safety requirements during work

12. During operation, be sure to wear safety glasses with safety glasses or protective screens (masks).

When processing forgings heated to white heat, be sure to use glasses with a light filter.

13. To protect against the harmful effects of thermal radiation, use the available protective equipment for heating devices correctly, turn them on in time and monitor their proper operation.

14. Observe the temperature interval for forging blanks, established by the technological documentation. Forging burnt or cooled below 800 ° C metal is prohibited, as it can cause accidents.

15. Before use, preheat tools that are subject to impact, and cool tools that have become very hot during operation in a tank of clean water and then dry.

16. Remove scale and stumps from the anvil with special tools - brushes or scrapers. It is allowed to use a blower to remove scale from the anvil only when the scale is collected in a special container through a sealed air duct.

17. Place the workpiece on the anvil so that it fits snugly against it (check this by lightly hitting the workpiece with a hammer).

20. Apply blows only to the place of forging, avoid hitting tongs, tool handles, etc.

22. Apply any tool to the forging or change its position only after warning the assistant.

23. When cutting metal, set the ax or blacksmith's chisel strictly vertically (at the initial moment).

24. Put the workpiece only in the middle of the anvil and, moreover, so that it fits snugly against it.

25. Make the first blows during forging and the last blows during felling weak. Before the last blow during cutting, turn the forging 180 ° and place the notched place on the edge of the anvil.

26. Before applying the first blow with a sledgehammer, make sure that no one will be hit by it when swinging. Blows inflict directly with all strikers.

27. When driving wedges into the handles of sledgehammers and hammers, hold the wedge with tongs, not with your hand.

28. When repairing chains, making hooks and rings for them, use certified material.

29. Be at a safe distance from the lifted load (in case it falls).

30. Do not take used tools with unprotected hands and do not touch metal (blanks, forgings, stumps) without first checking its temperature.

31. Do not feed blanks from the furnace to the anvil or move blanks (forgings) from place to place by throwing, as this leads to injury.

32. Place blanks, waste, forgings in containers, on racks and in stacks, without violating the established loading norms and dimensions of passages and driveways.

33. Lifting and moving weights manually for 1 person:

for men over 18 years old - up to 50 kg, if this work is not permanent, but not more than 7000 kgm per shift.

Safety requirements in emergency situations

If an accident happened to the blacksmith himself, he should, if possible, go to the health center, report the incident to the administration of the enterprise or ask someone around to do it.

Safety requirements at the end of work

35. Stop the operation of heating devices and equipment by turning them off in the prescribed manner.

36. Turn off ventilation.

37. Tidy up the workplace by placing waste and forgings in the designated places, cleaning the anvil and adjacent areas of the floor from scale.

38. Wipe the working tools with a rag (rag) and place them neatly in the designated places on racks, racks, and cabinets.

39. Remove, clean and put in designated places overalls and other personal protective equipment.

40. Take a shower with soap.

41. Timely give overalls and other personal protective equipment for washing (repair) or replace them with new ones.

42. Report all noticed malfunctions and possible violations of labor protection to the foreman (foreman).

Agreed:

Central Committee of the Trade Union of Workers

road transport and road economy

January 1994

Name of the organization I APPROVE THE WORKING INSTRUCTION Name of the position of the head of the organization _________ N ___________ Signature Explanation of the signature Place of compilation Date TO THE HAND FORGING BLACKsmith (5TH DIFFERENT)

1. GENERAL PROVISIONS

1. A hand-forged blacksmith is hired and dismissed from work by order of the head of the organization on the proposal of _________________________.

2. A hand-forged blacksmith is subordinate to _____________________.

3. In his work, a blacksmith of hand forging is guided by:

the charter of the organization;

Labor regulations;

Orders and orders of the head of the organization (direct supervisor);

This work instruction.

4. A hand forged blacksmith must know:

Methods for performing complex blacksmithing and complex forging techniques;

Modes of heating and cooling of processed metals;

Changes in the structure of the metal depending on the heating mode;

Rules for forging sports horses.

2. PROFESSIONAL RESPONSIBILITIES

5. A hand-forged blacksmith is entrusted with:

5.1. Manual forging, bending, straightening and welding of complex parts according to drawings and samples with fine surface finish.

5.2. Bending, straightening and flanging of large sheet metal products with a thickness of over 12 mm.

Work examples.

1. Blocks of gears of the mechanism of gearboxes.

2. Shafts are eccentric.

3. Shafts are multi-articulated.

4. Drawbar rings, cranks and rocker mechanism, rocker traction and eccentric locomotives.

5. Structural steel rings with angles over 100 x 100 mm and strips over 100 mm - bending.

6. Boilers - bending and straightening of the front and grip sheets according to the template.

7. Shaped dies - forging blanks from special tool steels.

8. Chains with a diameter of more than 40 mm - production and welding of links, production of hooks, stoppers and swivel.

9. Chains with a diameter over 60 mm - repair.

10. Horseshoes for sports horses.

3. RIGHTS

6. A hand-forged blacksmith has the right to:

6.1. Require periodic safety briefings.

6.2. Have instructions, tools, personal protective equipment necessary for work and require the administration to provide them.

6.3. Familiarize yourself with the internal labor regulations and the collective agreement.

6.4. Make suggestions for improving the technology of work.

6.5. _______________________________________________________________. (other rights, taking into account the specifics of the organization)

4. RESPONSIBILITY

7. The blacksmith of hand forging is responsible for:

7.1. For non-performance (improper performance) of their work, within the limits determined by the current labor law The Republic of Belarus.

7.2. For offenses committed in the course of carrying out their activities - within the limits determined by the current administrative, criminal and civil legislation of the Republic of Belarus.

7.3. For causing material damage- within the limits determined by the current labor, criminal and civil legislation of the Republic of Belarus.

Name of the position of the head of the structural subdivision _________ _______________________ Signature Full name of the signature of the Visa I am familiar with the work instruction _________ _______________________ Signature Full name of the signature _______________________ Date

APPROVE:

________________________

[Job title]

________________________

[Name of company]

________________/[FULL NAME.]/

"____" ____________ 20__

JOB DESCRIPTION

Blacksmith of manual forging of the 3rd category

1. General Provisions

1.1. real job description defines and regulates the powers, functional and official duties, rights and responsibilities of a blacksmith of manual forging of the 3rd category [Name of organization in the genitive case] (hereinafter referred to as the Company).

1.2. A blacksmith of manual forging of the 3rd category is appointed to the position and dismissed from the position in accordance with the procedure established by the current labor legislation by order of the head of the Company.

1.3. The blacksmith of manual forging of the 3rd category belongs to the category of workers and reports directly to [name of the position of the immediate supervisor in the dative case] of the Company.

1.4. The blacksmith of manual forging of the 3rd category is responsible for:

timely and high-quality performance of tasks for their intended purpose;
compliance with performance and labor discipline;
observance of labor safety measures, maintenance of order, compliance with fire safety rules in the work area (workplace) entrusted to him.

1.5. A person with an average professional education in this specialty and work experience of at least 1 year.

1.6. AT practical activities a blacksmith of manual forging of the 3rd category should be guided by:

local acts and organizational and administrative documents of the Company;
internal labor regulations;
rules of labor protection and safety, ensuring industrial sanitation and fire protection;
instructions, orders, decisions and instructions of the immediate supervisor;
this job description.

1.7. A blacksmith of manual forging of the 3rd category must know:

arrangement of blowers;
forging properties of base metals;
methods of bending various spring sheets from steel of various grades;
rules and techniques of forge welding, dimensions of machining allowances and tolerances for forgings;
elementary methods for calculating the mass of material required for the simplest forgings;
heating mode and forging temperature of steel of various grades;
techniques and sequence of forging transitions;
rules for forging horses;
types of horseshoes;
purpose and conditions for the use of control and measuring instruments.

1.8. During the temporary absence of a blacksmith of manual forging of the 3rd category, his duties are assigned to [name of the position of the deputy].

2. Job responsibilities

A blacksmith of manual forging of the 3rd category performs the following labor functions:

2.1. Hand forging according to sketches, templates and sample parts medium difficulty with a fine surface finish and precise dimensions.

2.2. Bending, stretching, flanging and upsetting of products of medium complexity of various configurations from sheet metal with a thickness of 5 to 8 millimeters according to drawings and templates.

2.3. Hot fitting of spring clamps on springs with up to 10 sheets in a set, with straightening and square check.

2.4. Editing of stamped sheet metal parts without necks in hot and cold condition, checking against drawings and a template.

2.5. Making tools necessary for blacksmithing.

2.6. Work as an assistant with a blacksmith of higher qualification in forging complex parts with a fine surface finish, as well as bending leaf springs.

In case of official necessity, a blacksmith of manual forging of the 3rd category may be involved in the performance of duties overtime, in the manner prescribed by law.

3. Rights

A blacksmith of manual forging of the 3rd category has the right to:

3.1. Get acquainted with the draft decisions of the management of the enterprise relating to its activities.

3.2. Submit proposals for the management to improve the work related to the responsibilities provided for in this job description.

3.3. Notify the immediate supervisor of all identified in the process of fulfilling their official duties shortcomings in production activities enterprise (its structural subdivisions) and make proposals for their elimination.

3.4. Request personally or on behalf of the immediate supervisor from the heads of enterprise departments and specialists information and documents necessary for the performance of their duties.

3.5. Involve specialists from all (separate) structural divisions of the Company in solving the tasks assigned to him (if this is provided for by the provisions on structural divisions if not, with the permission of the head of the Company).

3.6. Require the management of the enterprise to assist in the performance of their duties and rights.

4. Responsibility and performance evaluation

4.1. A blacksmith of manual forging of the 3rd category bears administrative, disciplinary and material (and in some cases provided for by the legislation of the Russian Federation - and criminal) responsibility for:

4.1.1. Non-fulfillment or improper fulfillment of official instructions of the immediate supervisor.

4.1.2. Failure to perform or improper performance of their labor functions and assigned tasks.

4.1.3. Misuse of provided official powers and use them for personal purposes.

4.1.4. Inaccurate information about the status of the work entrusted to him.

4.1.5. Failure to take measures to suppress the identified violations of safety regulations, fire and other rules that pose a threat to the activities of the enterprise and its employees.

4.1.6. Failure to enforce labor discipline.

4.2. Evaluation of the work of a blacksmith of manual forging of the 3rd category is carried out:

4.2.1. The immediate supervisor - regularly, in the course of the daily implementation by the employee of his labor functions.

4.2.2. Certification Commission enterprises - periodically, but at least once every two years based on the documented results of work for the evaluation period.

4.3. The main criterion for evaluating the work of a blacksmith of manual forging of the 3rd category is the quality, completeness and timeliness of his performance of the tasks provided for by this instruction.

5. Working conditions

5.1. The mode of operation of a blacksmith of manual forging of the 3rd category is determined in accordance with the internal labor regulations established by the Company.

5.2. In connection with the production need, a blacksmith of manual forging of the 3rd category is obliged to travel to business trips(including local values).

Acquainted with the instruction __________ / ____________ / "____" _______ 20__