Process pipeline installer: who is it and what does it do? Technological pipeline installer, 5th grade, tutorial

  • 08.05.2020

\Typical job description Installer of technological pipelines of the 5th category

Job description of the Installer of technological pipelines of the 5th category

Job title: Technological pipeline fitter of the 5th category
Subdivision: _________________________

1. General Provisions:

    Subordination:
  • Technological pipeline installer of the 5th category directly reports to ..........................................
  • Installer of technological pipelines of the 5th category follows the instructions .............................................. ...........

  • (instructions of these employees are carried out only if they do not contradict the instructions of the immediate supervisor).

    Substitution:

  • The installer of process pipelines of the 5th category replaces .............................................. ...............................................
  • The installer of technological pipelines of the 5th category replaces .............................................. ................................................
  • Recruitment and dismissal:
    The installer of technological pipelines is appointed to the position and dismissed by the head of the department in agreement with the head of the department.

2. Qualification requirements:
    Must know:
  • rules for laying pipelines with a diameter of more than 200 to 600 mm for a nominal pressure of more than 4 to 9.8 MPa (40 to 100 kgf / cm2), types of supports and fasteners for them. Types of compensators and rules for their installation. Rules for the production of hydraulic and pneumatic testing of pipelines. Rules for the use of rigging equipment in the production of work. Rules for the installation of complex equipment made of glass and pipelines made of glass pipes with a diameter of 75 mm or more. Installation rules and requirements for pipelines for nominal pressure up to 9.8 MPa (100 kgf / cm2).
3. Job responsibilities:
  • Performing complex work during the installation of technological pipelines.
page 1 Job description Process pipeline installer
page 2 Job description Process pipeline installer

4. Rights

  • The installer of technological pipelines has the right to give instructions to his subordinate employees, tasks on a range of issues included in his functional responsibilities.
  • The installer of technological pipelines has the right to control the implementation production tasks, timely execution of individual assignments by employees subordinate to him.
  • The process piping installer has the right to request and receive necessary materials and documents related to the issues of its activities and the activities of employees subordinate to it.
  • The installer of technological pipelines has the right to interact with other services of the enterprise on production and other issues that are part of his functional duties.
  • The installer of technological pipelines has the right to get acquainted with the draft decisions of the management of the enterprise relating to the activities of the Division.
  • The installer of process pipelines has the right to propose for consideration by the manager proposals for improving the work related to the duties provided for in this Job Description.
  • The installer of technological pipelines has the right to submit proposals for the consideration of the head of the proposal to encourage distinguished employees, to impose penalties on violators of production and labor discipline.
  • The installer of technological pipelines has the right to report to the manager about all identified violations and shortcomings in connection with the work performed.
5. Responsibility
  • The process piping installer is liable for improper performance or non-performance of his official duties provided for by this job description - within the limits determined labor law Russian Federation.
  • The installer of technological pipelines is responsible for violation of the rules and regulations governing the activities of the enterprise.
  • When transferring to another job or dismissal from office, the Process Pipeline Installer is responsible for the proper and timely handover of cases to the person taking on this position, and in the absence of such, to the person replacing him or directly to his supervisor.
  • The installer of technological pipelines is liable for offenses committed in the course of his activities - within the limits determined by the current administrative, criminal and civil legislation of the Russian Federation.
  • The process piping installer is responsible for causing material damage- within the limits determined by the current labor and civil legislation of the Russian Federation.
  • The process piping installer is responsible for compliance with current instructions, orders and instructions for the preservation of trade secrets and confidential information.
  • The process pipeline installer is responsible for compliance with the internal regulations, safety and fire safety rules.
This job description was developed in accordance with (name, number and date of the document)

Head of structural

I APPROVE Head "_________________" ______________ (_______________) "____" ____________ _____ M.P.

JOB DESCRIPTION

installer of technological pipelines of the 5th category

(for organizations performing construction, installation

and renovation works)

1. GENERAL PROVISIONS

1.1. This job description defines the functional duties, rights and responsibilities of the installer of technological pipelines of the 5th category "__________________" (hereinafter referred to as the "Organization").

1.2. The installer of technological pipelines of the 5th category is appointed to the position and dismissed from the position in accordance with the procedure established by the current labor legislation by order of the head of the Organization.

1.3. The installer of technological pipelines of the 5th category reports directly to ____________________.

1.4. A person with ________ professional education and ____ years of work experience in the specialty (without presenting requirements for work experience) is appointed to the position of an installer of technological pipelines of the 5th category.

1.5. The installer of technological pipelines of the 5th category must know:

Rules for laying pipelines with a diameter of up to 200 mm for a nominal pressure of more than 4 to 9.8 MPa (40 to 100 kgf / cm2), types of supports and fasteners for them;

Types of compensators and rules for their installation;

Rules for the production of hydraulic and pneumatic tests of pipelines;

Rules for the use of rigging equipment when performing installation work;

Rules for the installation of pipelines from glass pipes with a diameter of more than 40 mm;

Installation rules and requirements for pipelines for nominal pressure up to 9.8 MPa (100 kgf / cm2).

1.6. In his work, the installer of technological pipelines of the 5th category is guided by:

Normative acts on the issues of the work performed;

Internal labor regulations;

Orders and orders of the head of the Organization, immediate supervisor;

this job description;

Rules for labor protection, industrial sanitation and fire protection.

1.7. During the period of temporary absence of the installer of technological pipelines of the 5th category, his duties are assigned to __________________.

2. FUNCTIONAL RESPONSIBILITIES

The installer of technological pipelines of the 5th category performs the following work:

Marking of places for laying pipelines.

Installation of fittings, tees and sectional branches.

Docking pipes with a diameter of 200 to 1200 mm with flanges.

Installation of pipelines with a diameter of up to 200 mm for a nominal pressure of over 4 to 9.8 MPa (40 to 100 kgf / cm2) with the installation of fittings.

Installation of pipelines with a diameter of more than 200 to 400 mm for nominal pressure up to 4 MPa (40 kgf / cm2) with the installation of fittings.

Installation of U-shaped, gland and lens compensators with a diameter of up to 400 mm.

Installation of benchmarks for measuring thermal expansions and creep of metal.

Assembly of rubberized, plastic pipelines.

Installation and testing of pipelines made of glass pipes with a diameter of more than 40 mm.

Performing installation work using rigging equipment.

Installation of hydraulic and electric valve actuators.

3. RIGHTS

The installer of technological pipelines of the 5th category has the right to:

3.1. Require the management of the Organization to assist in the performance of their duties.

3.2. Get acquainted with the draft decisions of the management of the Organization relating to its activities.

3.3. Make proposals to the head of the Organization and the immediate supervisor on issues of their activities.

3.4. Receive official information necessary for the performance of their duties.

4. RESPONSIBILITY

The installer of technological pipelines of the 5th category is responsible for:

4.1. For failure to perform or improper performance of their duties stipulated by this job description - in accordance with the current labor legislation.

4.2. For offenses committed during the period of its activities - in accordance with the current civil, administrative and criminal legislation.

4.3. For causing material damage - in accordance with applicable law.

5. WORKING CONDITIONS

5.1. The work schedule of a 5th category process pipeline installer is determined in accordance with the internal labor regulations established by the Organization.

5.2. In connection with the production need, the installer of technological pipelines of the 5th category is obliged to travel to business trips(including local importance).

_________________________________ _____________ ______________________________ (position of the person who developed (signature) (full name) instruction)

"___"__________ ____ G.

AGREED:

Head of the legal department (legal adviser) ____________ ___________________________ (signature) (full name)

"___"__________ ____ G.

Familiarized with the instruction: _____________ _____________________________ (signature) (full name)


Job description
installer of technological pipelines of the 5th category

[name of company]

See Help on the topic: "Job descriptions for managers, specialists, employees and the procedure for their preparation" and List of job descriptions for business units and industries

This job description has been developed and approved in accordance with the provisions Labor Code of the Russian Federation, the Unified Tariff and Qualification Handbook of Works and Professions of Workers, Issue 3, Section "Construction, Installation and Repair and Construction Work", approved by Order of the Ministry of Health and Social Development of the Russian Federation of 01.01.2001 N 243; List of industries, workshops, professions and positions with harmful working conditions, work in which gives the right to additional leave and a reduced working day, approved by the Decree of the USSR State Committee for Labor and the Presidium of the All-Union Central Council of Trade Unions of 01.01.2001 N 298 / P-22; model norms free issuance special clothing, special footwear and other personal protective equipment for employees chemical industries employed in work with harmful and (or) hazardous conditions labor, as well as at work performed in special temperature conditions or associated with pollution, approved by the Order of the Ministry of Health and social development RF of 01.01.2001 N 906n, and other regulatory legal acts regulating labor relations.


1. General Provisions

1.1. The installer of technological pipelines of the 5th category belongs to the category of workers and directly reports to [name of the position of the immediate supervisor].

1.2. A person with primary vocational education and work experience in the specialty of at least [value] years is accepted for the position of an installer of technological pipelines of the 5th category.

1.3. The 5th category process pipeline installer is appointed to the position and dismissed from it by order of [name of the position of the head].

1.4. The installer of technological pipelines of the 5th category must know:

Types of pipes and details of technological pipelines and fittings;

Types of glass pipes, fittings for them and glass equipment;

Types of supports used for laying pipelines;

Means of fastening pipelines;

Purpose and rules for the use of metalwork tools;

Methods for measuring the diameter of pipes;

Assortment of pipes and parts of pipelines and fittings;

Assortment of glass pipes, fittings for them and glass equipment;

Ways chemical cleaning internal surfaces of parts and pipelines;

Methods for chemical cleaning of equipment made of glass, glass pipes and fittings for them;

Methods for degreasing parts and pipes of an oxygen pipeline;

Types of pipeline parts, gasket material and packings;

Reinforcement device;

Arrangement and rules for using the applied rigging means;

Rules for the installation of pipelines from glass pipes of any diameter;

Ways of slinging pipes;

Rules for handling gas cylinders and their transportation;

Types of supports used for laying pipelines;

Properties of metals;

Rules for laying and conducting hydraulic and pneumatic testing of pipelines with a diameter of up to 200 mm for a nominal pressure of up to 4 MPa (40);

Rules for testing pipelines made of glass pipes;

Rules for slinging pipe assemblies and blocks;

Methods for signaling when installing pipelines with cranes;

Tolerances in the preparation of joints for welding;

Permissible gaps and types of edges when preparing pipes for welding;

Methods of installation of non-metallic pipelines;

Rules for laying pipelines with a diameter of up to 200 mm for a nominal pressure of more than 4 to 9.8 MPa (40 to 100), types of supports and fasteners for them;

Types of compensators and rules for their installation;

Rules for the production of hydraulic and pneumatic tests of pipelines;

Rules for the use of rigging equipment when performing installation work;

Installation rules and technical requirements applied to pipelines for nominal pressure up to 9.8 MPa (100);

Basics of labor legislation;

Internal labor regulations;

Rules of sanitary, personal hygiene;

Rules and norms of labor protection, safety and fire protection;

Rules for the use of personal protective equipment;

Requirements for rational organization work in the workplace;

Requirements for the quality of work (services) performed;


Rules for the movement and warehousing of goods;

Types of marriage and ways to prevent and eliminate it;

Production alarm.

1.5. The installer of technological pipelines of the 5th category must be able to:

Sharpening, refueling, adjusting, adjusting the tools used;

Use the necessary devices and measuring instruments;

2. Job responsibilities

The following duties are assigned to the installer of technological pipelines of the 5th category:

2.1. Cleaning fittings, bolts and studs from preservative grease.

2.2. Washing of equipment made of glass, glass pipes and fittings for them.

2.3. Conservation of pipe ends.

2.4. Installation and removal of safety plugs and plugs on pipes.

2.5. Sorting pipes, fittings and fasteners.

2.6. Pipe etching.

2.7. Pickling of equipment made of glass, glass pipes and fittings for them.

2.8. Drilling or punching holes.

2.9. Installation of pipelines from glass pipes with a diameter of up to 25 mm.

2.10. Degreasing parts and pipes of the oxygen pipeline.

2.11. Installation of pipelines with a diameter of up to 200 mm for nominal pressure up to 9.8 MPa (up to 100) with the installation of fittings.

2.12. Carrying out hydraulic and pneumatic testing of installed pipelines.

2.13. Installation of hydraulic and electric valve actuators.

2.14. Flanging, disassembly and joining for welding pipes made of polyethylene, vinyl plastic, aluminum, copper and brass.

2.15. Installation and testing of pipelines made of glass labor, regardless of diameter.

2.16. Installation of glass fittings and valves.

2.17. Cutting glass pipes on the machine.

2.18. Cleanup welds under anti-corrosion coatings.

2.19. Welding of polyethylene and vinyl plastic pipes.

2.20. On-site production of details of pipeline elements made of glass, polyethylene, spirally reinforced with polyvinyl chloride, vinyl plastic, aluminum, copper and brass.

2.21. Marking of places for laying pipelines.

2.22. Installation of fittings, tees and sectional branches.

2.23. Docking pipes with a diameter of over 200 to 1200 mm with flanges.

2.24. Installation of pipelines with a diameter of more than 200 to 400 mm for nominal pressure up to 4 MPa (40) with the installation of fittings.

2.25. Installation of U-shaped, gland and lens compensators with a diameter of up to 400 mm.

2.26. Installation of benchmarks for measuring thermal expansions and creep of metal.

2.27. Assembly of rubberized, plastic pipelines.

2.28. Performing installation work using rigging equipment.

2.29. Management of workers of lower ranks of the same profession.

2.30. Performing work on the acceptance and delivery of shifts, cleaning the workplace, fixtures, tools, as well as keeping them in good condition, cleaning equipment, maintaining established technical documentation.

2.31. [Other Job Responsibilities].

The installer of technological pipelines of the 5th category has the right to:

3.2. For extra leave.

3.3. For the free issue of special clothing, special footwear and other personal protective equipment.

3.4. Payment of additional expenses for medical, social and professional rehabilitation in cases of damage to health due to an accident at work and occupational disease.

3.5. Require the creation of conditions for execution professional duties, including providing necessary equipment, inventory, workplace that meets sanitary and hygienic rules and regulations, etc.

3.6. Require the management of the organization to assist in the performance of their professional duties and the exercise of rights.

3.7. Get acquainted with the draft decisions of the organization's management regarding its activities.

3.8. Improve your professional qualifications.

3.9. [Other rights provided for by the labor legislation of the Russian Federation].

4. Responsibility

The installer of technological pipelines of the 5th category is responsible for:

4.1. For non-fulfillment, improper fulfillment of the duties provided for by this instruction - within the limits determined by the labor legislation of the Russian Federation.

4.2. For offenses committed in the course of carrying out their activities - within the limits determined by the current administrative, criminal and civil legislation of the Russian Federation.

4.3. For causing material damage to the employer - within the limits determined by the current labor and civil legislation of the Russian Federation.

The job description was developed in accordance with [name, number and date of the document].

Head of Human Resources

[initials, last name]

[signature]

[day month Year]

Agreed:

[initials, last name]

[signature]

[day month Year]

Familiarized with the instructions:

[initials, last name]

[signature]

[day month Year]

Pipelines are now an essential element of the national economy. Oil and gas, various technological liquids are transported through them at enterprises. Heat is supplied to the houses of urban residents through central heating pipes. All this extensive infrastructure should be built and tested by someone. This is what installers of technological pipelines do.

The essence of the work of a specialist

Strictly speaking, technological pipelines are not only pipelines for pumping oil and gas. Technological pipelines are found both at enterprises and in housing and communal services. For example, they serve to supply fuel (fuel oil pipelines), lubricants (oil pipelines) or coolant (heating mains).

Thus, the installer of process pipelines is engaged in laying external and internal systems for pumping technical fluid.

This, as a rule, is about laying pipes of large diameter and connecting them to the joint with special couplings. For this, special machines are used - pipe layers, and the pipe itself is laid in a prepared trench and then covered with earth. However, this is not always the case, depending on design features pipes, it can be mounted on concrete bases or metal trusses.

However, prior to backfilling the system with soil, installers also conduct hydraulic tests to verify that the system performs as advertised.

Working conditions for process pipeline installers

If we are talking about work in the housing and communal services system, then installers most often work on a standard "five days" with a lunch break and two days off. However, there are exceptions - emergency teams that eliminate current malfunctions during the daily duty. In this case, the schedule is usually built on the basis of "a day of work plus three days of rest."

The situation is different when laying oil and gas pipelines. In this case, installers work more often on a rotational basis according to the scheme 30/30 (month of work, month of rest) days.

In any case, the working conditions of installers cannot be called calm or easy. Firstly, these are constant traveling, secondly, work in the open air, in difficult weather conditions, especially when it comes to shifts in the northern regions, and thirdly, tight deadlines for non-compliance with which are fined. Very often, installers have to work overtime to meet the schedule, however, and the salary in such cases increases.

Requirements for the skills of process piping installers

As with any working specialty, installers have their own conditions and limitations.

First of all, this includes the ability to work with hands and understand various methods pipe installation. The piping specialist is required to:

    knowledge of the types of pipe connections and the ability to work with them;

    knowledge of the materials from which pipes are made and their characteristics;

    knowledge technological process laying, compacting the earth;

    ability to carry out hydraulic tests, including on pipes of large diameter.

Of course, at the initial stage, only auxiliary work and any low-skilled operations will be entrusted to a specialist: cleaning bolts and joints, washing equipment, sorting pipes, etc.

However, in any case, the absolute minimum of qualities for an installer is the ability to work with his hands, iron health and endurance, diligence, diligence, discipline and communication skills.

Where they teach to install process pipelines

It should be noted that in order to obtain high qualification, it is necessary to have a profile secondary vocational education. Otherwise, it will not work to rise above the 5th category.

As a rule, such specialists are trained in specialized colleges and technical schools ( training centers). Citizens with basic secondary education (9 grades) or complete secondary education (11 grades) are allowed to enter.

Qualification categories of process pipeline installers according to ETKS

At the moment, there are six qualification levels of the profession - from 2 to 7.

Technological pipeline installer 2nd category

Has the right to conduct only low-skilled operations, special education is not required.

Technological pipeline installer 3rd category

Carries out basic preparation of pipes before installation (etching, drilling and punching of holes, degreasing of pipes for acid), as well as some types of installation (glass pipes with a diameter of up to 25 mm).

Technological pipeline installer 4th category

It can mount the system from pipes with a diameter of up to 200 mm with a nominal pressure of 40 kgf / cm 2. Can also install stop valves, carry out welding of polyethylene and vinyl plastic pipes, etc.

Technological pipeline installer, 5th category

It can carry out marking for future laying of pipelines, mount fittings, sections and tees, join pipes using a flange method with a conditional pressure of 40 kgf / cm 2.

Installer of technological pipelines of the 6th category. It can mount compensators and dampers of various shapes, draw up sketches after marking and measuring the future place for laying the pipeline. Has the right to work with pipes with a diameter of 200 to 600 mm and a pressure of up to 100 kgf / cm 2, install stop valves.

Installer of technological pipelines of the 7th category. The most highly qualified specialist who is able to carry out complex installation work with stringent quality requirements (pipelines at nuclear power plants, central steam pipelines with a steam temperature above 450 °C).

How much do process piping installers earn?

Manufacturing enterprises are interested in good installers, so the specialty is in high demand. The remuneration of installers depends very much on the region and field of activity. Of course, qualifications and experience of a specialist also play a role.

Employers are willing to pay serious money to shift workers in the north. Here the average salary fluctuates around 80 thousand rubles and above.

In the field industrial production(chemical, food enterprises) salaries are somewhat lower, however, they also do not fall below 50 thousand rubles. Of course, with all this, it is important for the employer to have experience in a similar field.

Pros and cons of working as an installer of process pipelines

pros professions are quite obvious:

    high wage(especially on watch);

    demand;

    official employment and a full social package;

    the possibility of obtaining a "northern" experience and early retirement.

Minuses professions:

    hard physical work and harmful factors;

    health restrictions;

    high responsibility and qualification requirements;

    production risks (injury, death or disability).

Section Construction, installation and repair and construction works((ETKS No. 3))

§ 250. INSTALLER OF TECHNOLOGICAL PIPELINES (5th category)

5th category

Characteristics of works. Marking of places for laying pipelines. Installation of fittings, tees and sectional branches. Docking pipes with a diameter of over 200 to 1200 mm with flanges. Installation of pipelines with a diameter of up to 200 mm for a nominal pressure of over 4 to 9.8 MPa (40 to 100 kgf / cm2) with the installation of fittings. Installation of pipelines with a diameter of more than 200 to 400 mm for nominal pressure up to 4 MPa (40 kgf / cm2) with the installation of fittings. Installation of U-shaped, gland and lens compensators with a diameter of up to 400 mm. Installation of benchmarks for measuring thermal expansions and creep of metal. Assembly of rubberized, plastic pipelines. Installation and testing of pipelines made of glass pipes with a diameter of more than 40 mm. Performing installation work using rigging equipment. Installation of hydraulic and electric valve actuators.

Must know: the rules for laying pipelines with a diameter of up to 200 mm for a nominal pressure of more than 4 to 9.8 MPa (40 to 100 kgf / cm2), types of supports and fasteners for them; types of compensators and rules for their installation; rules for the production of hydraulic and pneumatic tests of pipelines; rules for the use of rigging equipment when performing installation work; rules for the installation of pipelines from glass pipes with a diameter of more than 40 mm; installation rules and technical requirements for pipelines for nominal pressure up to 9.8 MPa (100 kgf / cm2).

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